Projects

From technology scouting to new applications and markets

At Innovation Cells every project is different, and the approach is customized to the client’s need. Our portfolio of past projects shows the range of what we can deliver.

Just mix salt, flour, water and aluminium

“Our world needs more and more heat exchange systems. Aluminium foam has great potential because it offers superior capacities with less volume and weight.”


The Mechanical Metallurgy Laboratory at EPFL developed a unique process to produce metal foam, using salt dough, a component children know so well.
 

A bridge to something new

Despite many advances in Materials Science, bridges are still constructed in the same way as when horse and carriage ruled the road. Using outdated materials for modern bridges has led to deteriorating structures, requiring frequent repair.

Our client, 3A Composites, asked: Can our composite materials be used to build more durable bridges?

The strength of steel, the weight of aluminium

Constellium Speciality Sheet Singen had an idea for a new alloy that combines very high strength with the excellent corrosion resistance and low weight of aluminium. With a few target applications in mind, the challenge was to identify markets and customers who would benefit most from this project.

 

Constellium Specialty Sheet Singen wondered, is there sufficient demand to begin producing this product?

A customized and cross-functional innovation process

“Innovation does no longer equal R&D. This is yesterday’s approach. We need more cross-functional collaboration for innovation.”  


Constellium’s business unit for Aerospace, Transportation and Industry, asked Innovation Cells to develop a customized, cross-functional innovation process. Inspired by the standard Stage Gate process, the process is customized to the specifics of the aluminium industry and Constellium’s needs as a company.
 

I feel therefore I do

“Smart Materials are a big trend. We have to understand them better, and see what is in it for us.” This is how this project originated for Constellium Global Aerospace. Imagine airplane wings able to change shape to adapt to fl ight conditions, thanks to piezolectrics.


Imagine composite materials able to heal themselves after they crack, thanks to integrated capsules.
 

Proven material in new context

For years aluminium mirrors have been used for indoor lighting fixtures. In 2006, some innovative customers started using these mirrors to make solar collectors. To increase its share of this new market, Constellium Specialty Sheet created an aluminium mirror material especially for solar applications, Solar Surface® 992.


But Constellium still wondered: Can we help customers improve their products in order to grow this emerging market further?

 

 

A power plant above your head

As homeowners work to improve their carbon footprint, solar panels are gaining popularity. However, installing them on rooftops can be challenging and often results in unattractive patchworks, which has led some communities to ban solar panels altogether, for aesthetic reasons.
 

Constellium Extruded Products wondered, why do solar panels have to be so ugly?

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